Shell and Tube Heat Exchanger

Glass Shell and Tube Heat Exchanger

A shell and tube heat exchanger is one of the most efficient designs for transferring heat between two fluids. Known for its large surface area, compact design, and exceptional performance, this system is widely used across industries for heating, cooling, condensation, and evaporation processes.


Goel Impex is a leading glass shell and tube heat exchanger manufacturer in India, providing high-quality equipment made with precision-engineered glass components to ensure durability, corrosion resistance, and superior heat transfer efficiency. Our glass shell and tube heat exchangers are designed to meet diverse industrial requirements with outstanding reliability.


Salient Features of Shell and Tube Heat Exchanger:


1. Excellent corrosion resistance: Made using high-quality borosilicate glass, it offers universal resistance against corrosive chemicals, making it an excellent alternative to costly materials such as graphite, copper, titanium, hastelloy, and tantalum.

2. Efficient heat transfer: Smooth glass surfaces minimize fouling and ensure consistent thermal performance.

3. Versatile installation: Suitable for both vertical and horizontal mounting depending on process requirements.

4. Easy maintenance: Tubes can be easily replaced or cleaned, reducing downtime and maintenance costs.

5. Wide range of heat transfer areas (HTAs): Available in multiple sizes and capacities for different industrial needs.

6. Lightweight and easy to install: The compact design allows easy handling and installation.

7. Economical and durable: Offers long service life with minimal maintenance.

8. Space-saving design: Ideal for setups requiring large heat transfer areas within limited space.


Advantages of Shell and Tube Heat Exchanger Over Conventional Coil Type Heat Exchangers:


1. The heat transfer coefficient of a shell and tube type heat exchanger is nearly three times higher than that of a coil-type design.
2. The pressure drop in the shell and tube heat exchanger is significantly lower compared to 2–3 kg/cm² found in coil-type exchangers.
3. For processes requiring large heat transfer surfaces, the shell and tube heat exchanger remains the most efficient and cost-effective choice.


Construction Features of Shell and Tube Heat Exchanger


Each glass tube is individually sealed into a PTFE tube sheet using specialized PTFE sockets and packings. This unique ferrule-type sealing system ensures easy tube replacement and cleaning while maintaining leak-proof performance. Baffles on the shell side enhance turbulence, which improves heat transfer efficiency.


The exchangers are constructed using SCHOTT DURAN glass, known for its strength and chemical resistance. The seamless glass tubes offer excellent pressure ratings, ensuring reliability in various industrial applications.


You can refer to the shell and tube heat exchanger diagram for a better understanding of its design and construction.

– Made from SCHOTT DURAN.

– Joint less tubes offer better pressure rating

shell and tube heat exchanger

TYPE:

Three basic versions * are available :

Material Of Construction of Shell & Tube Heat Exchanger

Model Shell Tube Header Duty
RGG Glass Glass Glass For heat transfer between two aggressive media.
RGM Glass Glass Steel/FRP For heat transfer between aggressive media in shell & non-aggressive media in tubes.
RMG Steel/FRP Glass Glass For heat transfer between aggressive media in tubes & non-aggressive media in shell

* GOEL provides assistance to clients for selecting the right model for specific duty.


Dimensional Specifications of Shell and Tube Heat Exchanger:


Cat.Ref.
RGG/RMG

6/3

6/4

6/5

6/6

9/6

9/8

9/10

9/12

12/12

12/16

12/21

12/25

Area (m2)

3

4

5

6

6

8

10

12

12

16

21

25

DN

150

225

300

DN1

80

100

150

DN2

50

80

80

DN3

25

40

40

DN4

50

50

50

H1

175

250

300

H2

150

200

250

L

2500

3100

3700

4300

2620

3220

3820

4520

2550

3150

3950

4550

L1

1900

2500

3100

3700

1900

2500

3100

3800

1800

2400

3200

3800

L2

150

150

150

150

225

225

225

225

225

225

225

225

L3

1600

2200

2800

3400

1450

2050

2650

3350

1350

1950

2750

3350

L4

250

250

250

250

300

300

300

300

300

300

300

300

L5

125

125

125

125

175

175

175

175

175

175

175

175

L6

1980

2580

3180

3780

2000

2600

3200

3900

1930

2530

3330

3930

T

50

60

75

No. of Tubes

37

73

151

No. of Baffles

11

15

19

23

7

9

13

17

5

7

9

11

glass shell and tube heat exchanger

Shell and Tube Heat Exchanger Range Of Applications:


1. Permissible temperature range for both shell and tube sides: –40°C to +150°C.
2. Maximum temperature difference between shell and tube sides: 120°C.
3. Suitable for full vacuum operations on both sides.


Maximum limiting pressures are tabulated here below:

Maximum Permissible Pressure Range, Kg/cm2(g)

Model

Side

150DN

225DN

300DN

RGG

Shell
Tube

2.0
2.0

1.0
1.0

1.0
1.0

RGM

Shell
Tube

2.0
3.5

1.0
3.5

1.0
3.5

RMG

Shell
Tube

3.5
2.0

3.5
1.0

3.5
1.0

shell and tube type heat exchanger

The shell and tube heat exchanger is designed for a wide range of chemical and pharmaceutical processes. Goel Impex provides customized designs based on the relationship between pressure, temperature, and required heat transfer area, ensuring optimal performance for every application.


Shell and Tube Heat Exchanger Performance & Design Data:


The glass shell and tube heat exchanger provides outstanding heat transfer performance due to its efficient flow dynamics. The correlation between fluid velocity and heat transfer efficiency can be observed through the shell and tube heat exchanger working principle and its detailed design data.


With a variety of types of shell and tube heat exchangers, Goel Impex ensures precise engineering, quality materials, and superior workmanship to deliver durable and high-performance equipment for industrial needs.


For approximate sizing some typical heat transfer coefficients are given here below:

U-Values

Media

Use

kcal/m2hrk

W/m2k300

DN
Steam water

condensation

350-550

410-640

Water – water

cooling

250-350

290-410

Water – air

cooling

30-60

35-70


Glass Shell And Tube Heat Exchanger Manufacturer

Why Choose Goel Impex


As a reputed shell and tube heat exchanger manufacturer and supplier in India, Goel Impex offers a comprehensive range of glass heat exchangers, including:





– Glass shell and tube heat exchangers
– Shell and tube type glass heat exchangers
– Glass lined heat exchangers



Every product is tested for quality and performance to meet international standards. Whether you need a standard model or a customized shell and tube heat exchanger design, we deliver dependable solutions at competitive prices.



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